Course Objectives:
Develop planning and proactive maintenance skills.
Apply best practices in maintenance scheduling and performance improvement.
Prepare effective maintenance plans based on data and fault analysis.
Improve equipment efficiency and reduce emergency downtime.
Enhance readiness for the international CIMP certification exam.
Day 1: Introduction to Maintenance Planning
Basic Concepts of Maintenance Systems
The Role of the Planner in Organizing and Improving Maintenance Work
Types of Maintenance: Preventive, Corrective, Predictive
The Difference Between Planning and Scheduling
Equipment Lifecycle and Planned Maintenance
Day 2: Preparing Detailed Maintenance Plans
Analyzing Equipment Data to Determine Maintenance Priorities
Using Failure Analysis Models (FMEA/RCM)
Formulating Weekly, Monthly, and Quarterly Plans
Work Order Management
Coordinating Work with Other Departments (Operations, Warehouses, Safety)
Day 3: Scheduling, Implementation, and Follow-up
Scheduling Techniques and Tools (Gantt, PERT, MS Project)
Resource Management (Labor, Equipment, Spare Parts)
Daily Monitoring and Control of Maintenance Implementation
KPIs and Performance Indicators for Maintenance (MTTR, MTBF, OEE)
Using Computerized Maintenance Management Systems (CMMS)
Day 4: Improving Efficiency and Reliability Maintenance
Strategies for Improving Productivity and Reducing Costs
Managing Risks Associated with Equipment Maintenance
The Role of Maintenance in Safety and Quality
The Concept of "Lean Maintenance" and Process Improvement
Case Studies from Various Industries
Day 5: Preparation for the Final Exam and Assessment
Comprehensive Review of CIMP Certification Topics
Practice Tests with Guidance and Answers
Designing an Integrated Maintenance Plan for a Virtual Plant/Facility
Analyzing Results and Evaluating Level of Readiness